I get lots of emails from people who are looking to sell their fans or asking value of fans. Usually I figure our that the fan is not something I want. Well that is not always the case. A few weeks ago, A gentleman emails me discussing some fans that he has come into possession of. He inquires if I'd be interested. Generally people are very vague so I ask for pictures but he was very descriptive. He said magic words to me. I have a 32volt DC Emerson. I wanted to email him back and say, "YES SIR I'LL TAKE IT RIGHT NOW!!! HOW MUCH YOU WANT?" but you see my grandmother and grandfather taught me better than that. I said, "I don't know, send me some pictures and I will see..." When I got the photos, I was glad that I didn't overreact. The fan had some pretty serious damage. The cage had multiple broken welds, the oscillator collar (which is made of pot metal) was broken and the paint was in terrible condition. I threw him out a number and we went back and forth a couple times then we reached a decision. Then I got to worrying about his packaging abilities and wondering if the fan would survive a brush with United Parcel Smashers (borrowed that term) if it was inadequately packaged.
LIGHT BULB!!! I remembered a buddy of mine lived quite near there so I figured to myself, "Self, I bet ole buddy ole pal can do a hare better joba packing then that other fella." So I called up my friend and he said sure. I gave him my best instructions, repeating over and over, "pack it tight so it cannot move inside the box....."
So I wait and I wait and I wait and I track online... Then the day comes and since it is UPS I know it will be an evening delivery. I continue my life with it brewing on my mind, catching a glance of my watch and the clock now and again. Then I hear the truck rumbling to a stop and the screeching brakes as I look out the living room window I can see the silhouette of the truck with the lights shining. I burst out the door and meet the driver at the truck. (I really don't care if they think I am eager) When she finally turns around she is startled. I forgot that I hadn't said anything. I immediately help here with the box because I can tell this was not packaged well at all. The bottom of the box was about open... UGGGG!!! I ran inside with it shouting, "Have a nice evening!!!!"
Once in my basement, I ripped into it. Revealing the same fan in the photos. Much to my relief, there was no more damage than before. I grabbed some oil, cut the cord and applied some temporary wiring to my D.C. Outlet. I check the brushes(check) Then I turned my variac to 32volts and cranked it up. Oh what a rush... Runs like new.
http://www.youtube.com/watch?v=iY9x9FISGlQ
http://www.youtube.com/watch?v=iY9x9FISGlQ

Last month my wife and I had the opportunity visit some family that lives in Jefferson City, MO. I mentioned to my wife that I wanted to go by and see this collection in person on our way home. I made arrangements with Heather to have someone meet us there. I also mentioned to her that I would like to buy a couple of fans in the pictures and she said that would be fine. So we drove to Camdenton Sunday morning and met a family friend named Joe. He took us to a mini-storage shed that Ken had owned and opened the roll-up door to reveal the fans. Once inside, I quickly located the two fans that I wanted, this Emerson 21666 was one of them. Upon examination, I noticed that the front of the motor housing was not attached and there was no oscillator housing or oscillator shaft/gear. I knew there was no cage or struts but this was a surprise. I decided to take the fan anyway in the hopes that I could find the parts and revive it.
I took the fans home and began to tinker, as my usual routine goes. I was curious to see if any of the fans I had bought that weekend actually ran, especially the Emerson. I grabbed some bolts and tightened down the motor housing, then screwed the blade down tight because it had worked loose... Then with a little power and a flick of the switch the fan came right on. It did have one other problem, it ran backwards. As anyone with Emerson experience knows this just means the wires are not connected correctly. It was then that it dawned on me, that apparently Ken was in the process of doing something with this fan when he got too sick to continue. So I made it my goal then and there to start the restoration of this fan. So I tore it down and separated the parts. Then I got on the Internet and put a call out for parts that I needed: cage, struts, oscillator gearbox, oscillator shaft, rubber feet, wire, leather washer...
Before long I had willing volunteers with the parts I needed. Dick Boswell came through with the cage, struts, gearbox and shaft. Steve Sherwood sent me a care package of fiber washers, leather washer and rubber feet. I placed an order for new wire from sundial for the appropriate cord. Then I set about the ritual of paint prep... I have always used basically the same method of wire brushing and chemical stripper followed with a dip in M.E.K. for a day or so. Then I use Rustoleum bare metal primer and paint. This time I decided to try a Rustoleum Appliance Epoxy. Much to my surprise it was easier to apply than lacquer and less susceptible to the environment.
After finishing the paint and receiving all the necessary parts, I had to spend some time with the brass to bring it back to a shine that matched the gloss of the paint. (I respect the purist's idea of preservation, but for me the rule is simple, if the fan is in bad enough shape, it needs a full resto then let time return a patina. Nuff said...) Anywho, this weekend I had time to work on it since my kids had the flu. So last night I polished the brass cage and badge, attached one end of the headwire to the re insulated stator and put it back in the motor housing... Then I put the feet on and put it all back together except the switch and and lower end of the headwire and cord.
This morning after I had my grits I started to work again. I grabbed the rubber gloves, steel wool, and toilet bowl cleaner and headed to the backyard. After scrubbing the blades to remove all the crud, I installed a fresh buffing pad on the grinder and slung some rouge. Apparently everywhere because my kids were laughing at me later because I had a green moustache. Since the hub was all jacked due to the toilet bowl cleaner, I hand painted it and used a little brasso to finish the shine. 






